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The Use of Swivels
with Wire Rope.
Under
certain circumstances it may be necessary to use
a swivel in a lifting system to prevent rotation
of the load. This is typically done for employee
safety considerations. It is possible however,
that the use of a swivel will have an adverse
affect on rope performance and may in some cases
damage the wire rope.
There are many types of accessories available
that incorporate different types and degrees of
rotation preventing swivels. The swivel may be
either an independent accessory or an integral
part of a lifting device such as a crane block
with a swivel hook. A typical independent accessory
is a ball bearing anti- friction swivel. There
are also headache balls with swivel hooks.
The type of swivel that causes the most concern
from the standpoint of the wire rope is the independent
anti-friction swivel that attaches directly to
the rope. The purpose of using a swivel in a lifting
system is to prevent rotation of the load. This
then allows the wire rope to rotate. Excessive
rope rotation can damage a wire rope.
To assist in determining whether or not a swivel
should be used in the lifting system, the following
recommendations should be considered. It must
also be recognized that the rotation characteristics
of different types and constructions of wire rope
vary considerably. The following types and constructions
of wire rope are grouped according to their rotation
characteristics.
| Group
1 |
Wire
rope constructions having very high rotation
characteristics should not be used with a
swivel under any circumstances.
These rope constructions will rotate excessively
with one end free to rotate and the rope will
unlay and distort and be easily damaged with
a loss of rope breaking force. |
Blue
Strand 6x19 Class Lang lay
Blue Strand 6x36 Class Lang lay
All constructions of Triangular (flattened)
Strand Lang Lay
|
Endurance
Dyform 8 Lang Lay
Constructex |
| Group
2 |
Wire
rope constructions having high rotation characteristics
when used in single part reeving may require
a swivel in the system to prevent rotation
in certain operating conditions. However,
this should be done only when employee safety
is the issue.
These rope constructions when used in a reeving
system with one end free to rotate will have
a high level of rotation. This will cause
the rope to unlay and to some degree and distortion
of the rope will occur. |
Blue
Strand 6x19 Class
Blue Strand 6x36 Class Regular lay
|
Endurance
Dyform 6 Regular lay
Endurance Dyform 8 Regular lay
|
| Group
3a and 3b |
The
ropes in this Group are designed with an inner
rope that is laid in the opposite direction
to the outer strands to provide a medium resistance
to rotation. Ropes with medium rotation characteristics
are used with a swivel in single part reeving
applications. However, a swivel is not recommended
for multiple part hoisting applications or
in any application where the swivel is not
necessary for safety reasons. If it is necessary
to use a swivel the rope must be operating
within the design factor of 5, must not be
shock loaded and must be inspected daily by
a qualified person for distortion.
It should be noted that if a swivel is used
on conjunction with Group 3a ropes, rope service
life might be reduced due to increased internal
wear between the outer strands and the inner
rope. |
Endurance
8RR Rotation Resistant
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Endurance
19 Rotation Resistant
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Endurance
Dyform 18 Rotation Resistant
|
| Group
4 |
| Wire
ropes having low rotation characteristics
used in either single or multiple part reeving
may be used with a swivel. The reason for
this is that the ropes will exhibit very little,
if any, rotation when used at the proper design
factor. Application parameters such as a fleet
angle may induce turn into a wire rope that
can be relieved by the use of a swivel. However,
if the application does not induce any turn
into the rope or if a swivel is not beneficial
to the performance of the rope the swivel
may not be necessary. |
Endurance
35 LS
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Endurance
Dyform 34LR/PI/MAX
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NOTE: When using a swivel with any wire rope,
frequent inspection of the rope is necessary. The
rope should not be shock loaded or overloaded.
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